The Ointment and Cream Manufacturing Plant is an advanced, versatile, and highly efficient solution designed to meet the production needs of the pharmaceutical, biotech, cosmetics, and personal care industries. It is meticulously crafted to produce a wide variety of creams, gels, ointments, and biotech products, ensuring hygienic, consistent, and high-quality manufacturing processes. Built with stainless steel contact parts, the plant adheres to the most stringent quality standards, providing a robust and reliable system that minimizes human contact and enhances cleanliness.
Features
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- High-Quality Stainless Steel Construction: The plant is available in both standard cGMP (Current Good Manufacturing Practice) and customized models, using SS 304, SS 316, or SS 316L for all contact parts. These materials are corrosion-resistant, ensuring long-lasting durability and hygiene. The construction is suitable for various applications that require high levels of sterility and cleanliness.
- Comprehensive Manufacturing Solution: The Ointment and Cream Manufacturing Plant is a complete solution designed for the efficient production of a broad range of products, including creams, gels, sterile and non-sterile ointments, and biotech formulations. The system is designed to be untouched by human hands during production, ensuring maximum hygiene and minimizing the risk of contamination, making it ideal for sensitive applications in pharmaceutical and biotech sectors.
- Inline Homogenizers for Consistency: The plant comes equipped with high-performance inline homogenizers, which ensure that the product is uniformly mixed and emulsified to achieve the desired consistency and texture. This feature is crucial for maintaining the quality and stability of creams, ointments, and gels, especially when working with delicate or complex formulations.
- Dual-Speed Anchor Agitators: The plant features dual-speed anchor agitators, allowing for precise control over the mixing process. This flexibility ensures that different types of products, from light creams to heavy ointments, can be mixed efficiently and uniformly without compromising on quality.
- Hydraulic Lid for Quick Opening: The plant is designed with a hydraulic lid that can be quickly opened, making it easy to access the internal components for cleaning, inspection, or product changeover. The quick-open mechanism improves operational efficiency, reducing downtime and ensuring a smooth production process.
- Pre-Mixing Wax and Water Phase Vessels: The plant includes dedicated pre-mixing vessels for wax and water phases, which are essential for manufacturing creams, ointments, and gels. These vessels allow for efficient preparation of raw materials before they are transferred to the main manufacturing vessel, ensuring a consistent and high-quality final product.
- Main Manufacturing Vessel: The central manufacturing vessel is where the final product is created. It is designed to handle large batch sizes and is equipped with advanced mixing, heating, and cooling systems to ensure that the product meets the required specifications for texture, consistency, and stability.
- Load Cells for Precise Weighing: The plant features integrated load cells, which provide accurate weighing of raw materials and final products. This precision is essential for ensuring that each batch meets the exact specifications required, improving consistency and quality control in the manufacturing process.
- PLC-Based Automation for Process Control: The Ointment and Cream Manufacturing Plant is equipped with a modern PLC (Programmable Logic Controller) system, which automates key aspects of the production process. This advanced control system ensures precision, consistency, and repeatability in every batch. A manual control panel is also available, offering operators additional flexibility in managing the process.
- CIP (Clean-In-Place) System for Efficient Cleaning: The plant is designed with an integrated CIP system, allowing for automatic cleaning of internal surfaces without the need for disassembly. This feature significantly reduces downtime between production runs, ensuring that the plant is thoroughly cleaned and ready for the next batch. The CIP system is especially important in pharmaceutical and biotech production, where stringent cleanliness standards must be maintained.
- Electropolished Pipe Fittings: All pipes and pipe fittings within the plant are of the highest quality, electroplated, and seamless to prevent contamination and ensure smooth product flow. These fittings are designed for quick and easy disconnection, allowing for fast and efficient cleaning and maintenance.
- Batch Capacities Ranging from 50 to 3,000 kg: The Ointment and Cream Manufacturing Plant is available in a wide range of batch capacities, from 50 kg for small-scale production to 3,000 kg for large-scale industrial manufacturing. This flexibility allows manufacturers to select the appropriate system size based on their production needs, whether for pilot batches or full-scale commercial operations.
Applications:
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- Pharmaceutical Industry: Ideal for the production of sterile and non-sterile ointments, creams, and gels, ensuring compliance with stringent regulatory standards for quality and hygiene.
- Biotechnology: Suitable for producing biotech products that require precise control over formulation processes and sterility.
- Cosmetic and Personal Care: The plant is well-suited for manufacturing a wide range of skincare products, including moisturizers, lotions, sunscreens, and other cosmetic formulations that require consistent texture and quality.
- Food and Beverage: Can be used for producing specialized food and beverage products, such as food-grade gels and creams, requiring hygienic processing environments.
