Manufacturing Industry

Measurement to Maximize Production

The Techno Service® analytics portfolio for manufacturing is designed to provide you with the accurate, reliable, and informative data you rely on to confidently navigate tough decisions on product release, process adjustments, and responses to regulatory changes. With Techno Service as your partner in process monitoring and laboratory analysis, you can more effectively control product quality, manage oxygen scavenger dosing, control corrosion and deposits—and ultimately control costs. From a simple, dedicated meter to on-line measurement or wastewater treatment optimization, our solutions are based on years of innovation and a commitment to providing the simplest path to results you can trust.

Our products, application support, and local service help you: • Maintain quality by ensuring consistent finished products that meet customer needs • Maximize uptime of equipment and production • Maintain regulatory compliance, improve environmental profiles, and conserve water • Monitor efficiency loss • Protect your investment through process efficiency and extended plant and equipment life Providing solutions for: • Biotech process industry • Flexible production • Pharmaceutical technology

Applications

Wastewater
Neutralization
Production
Steam, Power & Cooling
Water Conditioning

Wastewater analytics represent the final opportunity
for process safety in manufacturing, and are therefore
critical in maintaining regulatory compliance. Process
and laboratory solutions enable producers to:
• Monitor and optimize treatment process
performance, including biological wastewater
treatment
• Ensure dispatch is in compliance with legal limit
values

Parameters Relevant to
Wastewater:
     Conductivity
Flow
     Nutrients
     Oxygen
     pH value
Sludge level
     Total Organic Carbon (TOC)
     Turbidity and Total Suspended Solids (TSS)

Water quality sampling during neutralization
provides key indicators to help manufacturers:
• Maintain regulatory compliance
• Monitor treatment process performance
• Ensure compliance with legal limit values

Parameters Relevant to
Neutralization:
     pH value
     Conductivity
     Redox potential

Measurement during the production process is an
essential part of quality control, and ensures that your
finished products comply to specifications and meet
shelf life requirements.

Parameters Relevant to
Production:
     Acid capacity / base capacity
     Chloride
     Color number of liquids (e.g. oil)
     Cyanide
     Enzymatic analysis (e.g. glucose, fructose)
     Metals (e.g. copper, lead, nickel)
     Moisture (Karl Fischer titration)
     Nitrate, Nitrite, Total Nitrogen
     Organic acids
     Particles
     pH value
     Phenol
     Surfactants
     Turbidity and Total Suspended Solids (TSS)

Maximize plant life and efficiency by monitoring the
steam generation, power production and cooling
parameters that facilitate real-time management of:
• Corrosion-reduction methods such as oxygen
scavenger dosing and phosphate addition
• Efficiency loss in ion exchangers or membrane
systems used for pre-treatment

Parameters Relevant to
Power Generation and Cooling:

     Ammonia
     Chloride
     Chlorine/Oxidants
     Chlorine Dioxide
     Conductivity/Total Dissolved Solids (TDS)
     Copper
     Dissolved Oxygen
     Hardness/Alkalinity
     Hydrazine/Oxygen Scavenger
     Hydrogen
     Iron
     Microbiology
     Molybdate and Other Corrosion Inhibitors
     Oxidation-Reduction Potential
     Ozone
     pH
     Phosphate
     Silica
     Sodium
     Total Organic Carbon

Real-time analysis of parameters during raw water
intake and conditioning provides critical advantages
including:
• Process efficiency over biocide dosing and cost
• Early determination of changes to incoming water
quality
• Awareness of production performance and plant
efficiency including pre-treatment costs, in-plant
scale, corrosion, and non-ionic inorganic deposits
• Quality control of filtration effectiveness and
microbiological quality

Parameters Relevant to
Water Conditioning:

     Free chlorine, total chlorine
     Conductivity
     Hardness
     pH value
     Total Organic Carbon (TOC)
     Turbidity and Total Suspended Solids (TSS)

YOUR WAY OF SUCCESS