Smart Packaging

Smart Packaging Solutions

 

At Techno Service, we provide state-of-the-art Smart Packaging Solutions designed to meet the stringent requirements of the pharmaceutical industry. By integrating automation, serialization, real-time monitoring, and AI-driven quality control, we ensure seamless, compliant, and highly efficient operations.  

 
 

As regulations become stricter and counterfeit risks increase, pharmaceutical companies must adopt intelligent, data-driven packaging systems to enhance safety, traceability, and efficiency. Our solutions ensure regulatory compliance, reduced operational costs, and maximum product integrity.  

Key Components of Our Smart Packaging Solutions

 Automated and High-Precision Blister packaging is a primary solution for solid-dose pharmaceuticals, ensuring safety, protection, and compliance. 
 
🔹 Automatic Filling & Sealing – High-speed machinery fills tablets or capsules into blisters and seals them with aluminum or PVC films.
🔹 Precise Dosing & Positioning – Prevents product misalignment or empty pockets.  
🔹 Integrated Vision Inspection – AI-powered cameras detect missing pills, misalignment, and sealing defects.  
🔹 Smart Sensors – Monitor temperature, humidity, and pressure to maintain optimal sealing conditions.  
🔹 Tamper-Evident Packaging – Ensures product integrity and prevents unauthorized access.  
Speed and Accuracy Cartoning and labeling are critical for secondary packaging, ensuring proper identification, compliance, and tracking. 
 
Cartoning Machines 
📦 Fully automated systems that place blister packs, bottles, or sachets into cartons.  
📌 Customizable Carton Sizes – Flexible systems to handle various product formats.  
🛡 Secure Locking Mechanisms – Prevents unauthorized access or tampering.  
📸 Quality Control Vision System – Checks carton integrity, barcode accuracy, and print legibility.  
 
Labeling & Serialization Machines  
🔖 Barcode & QR Code Printing – Ensures full compliance with DSCSA, EU-FMD, and GS1 standards.  
🔗 RFID & Blockchain Authentication – Enables real-time verification of product authenticity.  
📸 Vision Inspection – AI-powered cameras verify label positioning, text clarity, and compliance details.  
🔄 Integration with ERP & MES – Seamless connection to enterprise resource planning systems.  
Compliance & Anti-Counterfeiting With increasing concerns over counterfeit drugs, serialization ensures end-to-end product traceability.  
 
🔍 Unique Serial Number Generation – Assigns a distinct identifier to each unit (bottle, carton, or blister).  
📊 Track & Trace Integration – Monitors product movement across the supply chain in real-time.  
🌍 Global Compliance– Meets regulatory standards such as EU-FMD, DSCSA, and WHO guidelines.  
📡 Cloud-Based Data Storage – Secure access to serialized data for manufacturers, regulators, and supply chain partners.  
🔗 Aggregation Solutions – Links individual packs to cases and pallets, ensuring efficient logistics and shipment verification.  
To prevent defects and ensure compliance, smart packaging lines incorporate advanced inspection and quality control technologies.  
 
🔍 AI-Powered Vision Systems  
– Detects label misalignment, incorrect text, or missing barcodes.  
– Identifies damaged or improperly sealed blister packs.  
 
⚖ Checkweighers  
– Ensures correct dosing by weighing individual packages.  
– Prevents overfilled or underfilled product variations.  
 
🛠 Metal Detectors & X-ray Inspection  
– Detects contaminants such as metal, glass, or plastic.  
– Provides an additional layer of safety and quality assurance.  
 
📡 Tamper-Proof Packaging Solutions 
– Ensures secure seals and closures for patient safety.  
– Detects any signs of package tampering before products reach the market.  
 
 Smart Automation By integrating IoT (Internet of Things) and AI-driven analytics, our packaging lines offer:  
 
📡 Real-Time Machine Monitoring – Tracks equipment performance, efficiency, and potential failures.  
🛠 Predictive Maintenance – Reduces downtime by alerting operators before a breakdown occurs.  
📊 Live Dashboard & Reporting – Enables remote tracking of production output and machine health.  
🌱 Energy Optimization – Smart sensors monitor energy usage and suggest efficiency improvements.  
 Efficient Logistics Final packaging is essential for safe transportation and distribution. Our smart solutions include:  
 
🤖 Robotic Case Packers  
– High-speed automated systems for placing cartons into cases.  
– Ensures uniform stacking and damage prevention.  
 
📦 Palletizing Solutions  
– Robotic palletizers arrange cases for efficient storage and shipment.  
– Optimizes warehouse space and reduces manual labor costs.  
 
📸 Automated Barcode Scanners  
– Ensures proper product identification before shipment.  
– Prevents packaging errors that could delay logistics.