The Liquid Manufacturing Plants are highly efficient systems designed to meet the specific needs of the pharmaceutical industry for the production of a wide range of oral liquids, syrups, and suspension liquids. These advanced plants are built with precision to ensure optimal quality control, minimizing the risk of contamination and reducing manual handling, which directly impacts the final product quality. The robust construction, featuring high-grade stainless steel and modern automation technology, makes these plants a reliable and versatile tool for liquid production.
Features:
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- Designed for High Efficiency: The Liquid Manufacturing Plants are engineered to minimize manual handling of the liquid throughout the production process. This greatly reduces the potential for human error or contamination, ensuring that the product is of the highest quality and maintains its purity throughout manufacturing.
- Complies with cGMP Standards: These plants are built to meet the stringent cGMP (Current Good Manufacturing Practice) requirements, ensuring that all processes are carried out according to the highest regulatory standards. The construction uses high-quality materials like SS 304, SS 316, and SS 316L for all contact parts, offering excellent resistance to corrosion and facilitating thorough cleaning and sterilization.
- Operator-Friendly Design: The system is designed to be operated efficiently by one operator with minimal assistance from a helper. This reduces the overall manpower required, making the plant highly cost-effective. The plant layout is ergonomic, ensuring ease of use and quick access to all necessary controls.
- Sterilizable Vessels: All vessels used in the plant are designed to withstand internal pressure up to 1.5 kg/cm², allowing them to be sterilized in place. This feature ensures that the production process maintains the highest levels of sterility and hygiene, which is critical in pharmaceutical manufacturing.
- Seamless Pipes and Fittings: The plant is equipped with high-quality, seamless pipes, pipe fittings, and valves, all of which are internally electro-polished to maintain smooth surfaces that resist the build-up of contaminants. The tri-clover ended points provide easy connection and disconnection, ensuring quick cleaning and maintenance.
- Advanced Automation: The Liquid Manufacturing Plant is equipped with a state-of-the-art PLC (Programmable Logic Controller) system, which automates various processes to ensure precision, consistency, and reliability. A manual control panel is also available for additional flexibility. This automation reduces the risk of human error, allowing the plant to operate more efficiently and accurately.
- Accurate Weighing: Load cells are integrated into the system to provide accurate weighing of ingredients and finished products. This ensures that each batch meets the exact specifications required, improving consistency and quality control across production runs.
- Clean-In-Place (CIP) System: The plant features an integrated CIP system that allows for automatic cleaning of internal surfaces without requiring disassembly. This not only saves time but also ensures that the plant is thoroughly cleaned between production cycles, minimizing downtime and reducing the risk of cross-contamination.
- Material Transfer by Vacuum or Pumps: All material transfers within the plant are carried out using either vacuum systems or transfer pumps, ensuring smooth and efficient movement of liquids while preventing spills and wastage. This closed system also minimizes exposure to external contaminants.
- Centralized Control Panel: The entire plant can be controlled from a centralized operating panel, which offers intuitive controls for monitoring and managing various parameters such as temperature, pressure, and flow rates. This allows for streamlined operation and provides real-time feedback on the performance of the system.
- Wide Capacity Range: The Liquid Manufacturing Plants are available in various capacities, ranging from 50 liters for smaller batches to 10,000 liters for large-scale production. This flexibility makes the plant suitable for a wide variety of production needs, from pilot scale to full commercial manufacturing.
Applications:
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- Pharmaceutical Industry: Ideal for the production of oral liquids, syrups, suspensions, and other liquid formulations, ensuring compliance with regulatory standards and maintaining product quality.
- Biotechnology: Supports the production of various liquid-based biotech products requiring sterile conditions and precise control over formulation processes.
- Food and Beverage Industry: Can be used for the production of syrups, liquid food products, and beverages, ensuring hygienic and contamination-free processing.
- Cosmetic Industry: Suitable for the manufacturing of liquid cosmetics and personal care products, where quality control and consistency are key.
The Liquid Manufacturing Plant is an essential tool for industries requiring efficient, hygienic, and automated production of liquid products. Its combination of advanced features and flexibility ensures that it can meet the demands of any modern manufacturing facility, while reducing costs and maintaining high levels of quality control.
